15. Box Wood Frame Conception Details

15.1. Design purpose

The Box_Wood_Frame design is a solid and cost effective piece of furniture that can be piled up.

_images/pile_up_of_pieces_of_furniture.png

The pile-up feature is useful for:

  • rearranging interior
  • transporting the pieces of furniture
  • moving accommodation
  • And also, maybe, building straw house
  • it lets make big pieces of furniture out of small pieces of material
  • the conception is also cut in several small problematics
  • the big pieces of furniture can be easily dismount, transport and remount

The frame is made out of solid wood planks. The faces can then be closed with light plywood.

A module corresponds to one or several box of the grid. We focus on the concatenation of box along the x axis. N is the number of concatenated box (along the x axis).

15.2. Construction method

The planks are fixed by crenel and glue.

_images/crenel_and_fiber_direction.png

15.3. Design proposal

_images/design_proposal.png

Wood frame plank list:

  • horizontal plank: 20x60
  • vertical plank: 20x30
  • diagonal: 10x30 (thiner to give space for the face plywood)

15.4. Box wood frame parameters

A module is defined by:

  • The box dimension (w*d*h): 300*300*300
  • The number of aggregated box: N*1*1

N is the length of the module. It is a number of boxes.

_images/box_wood_frame_parameters_1.png _images/box_wood_frame_parameters_2.png _images/box_wood_frame_parameters_3.png

15.5. Plank outline description

Q is the number of required planks to build one module. It can depends on N, the length of the module.

15.5.1. plank01_xz_bottom

Q = 2

_images/plank01_xz_bottom_outline.png

15.5.2. plank02_xz_top

Q = 2

_images/plank02_xz_top_outline.png

15.5.3. plank03_yz_bottom

Q = 2

_images/plank03_yz_bottom_outline.png

15.5.4. plank04_yz_top

Q = 2

_images/plank04_yz_top_outline.png

15.5.5. plank05_z_side

Q = 2*(3+N)

_images/plank05_z_side_outline.png

15.5.6. plank06_zx_middle

Q = 2*(N-1)

_images/plank06_zx_middle_outline.png

15.5.7. plank07_wall_diagonal

Q = 4*(1+3*N)

_images/plank07_wall_diagonal_outline.png

15.5.8. plank08_tobo_diagonal

Q = 8*N

_images/plank08_tobo_diagonal_outline.png

15.5.9. hole_cover

Q = 8*(N+1)

The plank09_hole_cover has an aesthetic functionality.

_images/plank09_hole_cover_outline.png

15.6. Diagonal plank reorientation

The planks are positioned in the cuboid assembly with the place_plank() function. To position the diagonal planks with this function, the diagonal planks must first be rotated of 45 degrees and affected with virtual length and width corresponding to the assimilated straight plank.

_images/plank07_wall_diagonal_reorientation.png _images/plank08_tobo_diagonal_reorientation.png

15.7. Slab outline description

15.7.1. slab51_tobo_single

Q = 2 if (N==1) else 0

_images/slab51_tobo_outline.png

15.7.2. slab52_tobo_side

Q = 4 if (N>1) else 0

Same outline as slab51_tobo_single except that the length is:

box_width - 1.5*plank_height

15.7.3. slab53_tobo_middle

Q = 2*(N-2) if (N>2) else 0

Same outline as slab51_tobo_single except that the length is:

box_width - 1.0*plank_height

15.7.4. slab54_side_left_right

Q = 2

_images/slab54_side_left_right_outline.png

15.7.5. slab55_side_rear_single

Q = 1 if (N==1) else 0

_images/slab55_side_rear_outline.png

15.7.6. slab56_side_rear_side

Q = 2 if (N>1) else 0

Same outline as slab55_side_rear_single except that the length is:

box_width - 1.5*plank_v_width

15.7.7. slab57_side_rear_middle

Q = N-2 if (N>2) else 0

Same outline as slab55_side_rear_single except that the length is:

box_width - 1.0*plank_v_width

15.7.8. slab58_front

Q = 4*N

_images/slab58_front_outline.png